Compressed Air Hose Leaks and Air Hose Safety

Request an issue:

Exactly what does OSHA say about hose safety?

Answer: An OSHA guideline publication states:

Hoses, cables, along with other equipment will be stored obvious of passageways, steps and stairs.

OSHA states lower your slips, outings and falls. Slips, outings and falls constitute nearly all general industry accidents, which cause 15% of accidental deaths, and therefore are second simply to cars as a contributing factor to deaths. The OSHA standard for walking and dealing surfaces affect all permanent places of employment, except where only domestic, mining, or farming jobs are carried out. Attempt to add reels to improve safety &lifier efficiency together with your electrical cords, welding cables, air hose, oil, grease, liquid/water or fuel hoses.

Request an issue:

Why must my plant use Air Hose Reels with this air tools?

Answer: In case your business or plant has multiple air hoses running out of your air compressor to a number of air tools, then industrial air hose reels may be one of your best equipment additions you'll ever make, too among the most secure!

Listed here are 5 Good reasons to use Air Hose Reels:

1. Efficiency

Hose reels make all of your hose handling more effective. A structured, clean place of work is known as more effective.

2. Safety

Hose reels decrease you likelihood of injuries from stumbling hazards. Reduce accidents and insurance expense: Slips, outings and falls would be the leading reason for work stoppage in industry.

3. Safeguards Equipment

Hoses (and cords) last five occasions longer when saved on the reel. This can help you save from changing hoses as frequently.

4. Stops Leaks

Hoses on reels can help to eliminate the threat of costly air leaks.

5. Increase Productivity

Finding your air hoses where and when you'll need them increases productivity. Each one of these factors help to improve your projects atmosphere, which helps you save time, equipment and cash.

Ever wondered what that hissing seem happens when you walk-through your plant or shop area? Probably it's a COMPRESSED AIR LEAK. But how about the environment leaks you cannot hear? Size can't be judged by seem.

Are you aware how your AIR LEAKS are squandering your? A United states doe guides states:

Compressed air leaks can take into account 20% to 30% of compressors cfm output in promising small to medium size plants.

Quite simply- you may be losing as much as 30% of the compressed air due to AIR LEAKS! That's your hard earned money seeping away! It's well worth the effort to locate and connect your air leaks.

Request an issue:

How can you estimate the dimensions and price of the AIR LEAK?

Answer:

This is how to estimate how big air leaks:

It's not so hard. We'll make use of the "TIME METHOD" to estimate rates of loss because of air leaks inside your plant.

1.Switch Off all air operated finish-user equipment.

2.Start your air compressor and allow it to cycle 5 occasions.

3.Time the OFF-LINE/UNLOAD TIME (not moving time) making use of your watch. (Example: a few minutes)

4.Time the ON-LINE/LOAD TIME (moving time) making use of your watch. (Example: 2 minutes)

5.Calculate total number of air leaks the following: Add some OFF / UNLOAD and also the ON / LOAD occasions together: Example: T(a few minutes) + T (2 minutes)= 7 minutes) Divide ON / LOAD time T (2 minutes) through the total minutes: 2 ÷ 7 = .29

The end result informs you 29% of the air compressors CFMs do only preserving your AIR LEAKS.

How you can figure the price of air leaks:
According to values in the Compressed Air &lifier Gas Guide, we are able to assume

4* CFM per air compressor horsepower. So, for those who have one hundred Hewlett packard compressor and also the above determined 29% air leaks -make use of this formula:

100 Hewlett packard x 4*=400 CFM x 29% (.29 air leak loss) = 116 wasted CFM.

Because the chart below shows, at this point you know that you're losing over ,000 annually due to AIR LEAKS.

Size YOUR LEAK CFM AIR LOSS WASTED DOLLARS Each Year
Hole -----Diameter------Inches

1/32 -----------1.6 ----------211.70

3/32 ----------14.5 ---------1905.30

1/4 -----------104. ------13665.60

1/2 -----------415. -------54531.00

These figures derive from values in the Compressed Air &lifier Gas Institute Guide. Information assume a conservative price of $.25 /1000 cubic ft of compressed air, 100% coefficient of flow and dealing 8,760 hrs/year at 100 psig.